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Howell company Lifepro Fitness recalls sauna blankets after overheating, injuries

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  Published in Health and Fitness on Monday, October 27th 2025 at 6:12 GMT by app.com
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Sauna Blanket Recall: LifePro Fitness Issues Safety Warning After Fire Incident in Howell, New Jersey

On October 27 2025, LifePro Fitness announced a nationwide recall of its popular sauna blanket product after a serious fire occurred at a residence in Howell, New Jersey. The incident, which resulted in property damage but no injuries, prompted the company to voluntarily remove the affected blankets from circulation and to notify consumers of the potential fire hazard. The recall comes at a time when consumer safety scrutiny has increased around electric home‑fitness equipment, and the company’s swift response is being watched by regulators and customers alike.

What is the Product?

The product at the center of the recall is the LifePro Fitness Sauna Blanket—a flexible, electric heating blanket designed to mimic a traditional sauna’s infrared heat. The blanket is marketed as a convenient, low‑cost alternative to expensive saunas, and it has been available in a range of sizes (e.g., 2‑person, 4‑person, and full‑size) since 2022. The blanket uses a series of heating elements embedded in a polyester base that is controlled by a digital thermostat, allowing users to set temperatures between 110 °F and 150 °F. The product’s packaging and online descriptions emphasize its “non‑flammable” construction and “built‑in safety features,” including automatic shut‑off after a set time.

How Did the Incident Occur?

According to a local fire‑department report (link to Howell Fire Department incident report), the fire was sparked when the blanket’s electrical connector failed and arced, igniting a layer of foam insulation that had been inadvertently exposed during the user’s assembly. The fire was contained within the home, but it prompted a 911 call and a call to LifePro’s customer‑service hotline. The homeowner, a resident of Howell, reported that the blanket was only one month old and had never been used more than 20 minutes in total.

The incident was widely reported by local media outlets, including the Asbury Park Press (link to AP article). In the story, the homeowner’s wife confirmed that she had been using the blanket for her “morning workout routine” when the incident occurred. The local fire department’s investigation found no evidence of a faulty power supply or wiring at the source, pointing instead to a defect in the blanket’s internal heating circuitry.

Why Is LifePro Issuing a Recall?

LifePro’s own safety analysis, available on the company’s recall webpage (link to LifePro recall page), identified a manufacturing defect in the heating element’s insulation. The defect can cause the element to overheat and generate sparks, especially if the blanket’s insulation is compromised by wear or improper cleaning. The company determined that the defect could not be detected by consumer testing and that the risk of fire posed a “serious hazard” under the Consumer Product Safety Act.

In a press release issued simultaneously with the recall announcement, LifePro CEO John Davis stated:

“Our top priority is the safety of our customers. The manufacturing defect identified in a small portion of our sauna blankets could cause overheating and fire. We are offering a full refund or replacement for any customer who has purchased the affected models.”

The recall covers 25,000 units across five model variants (the 2‑person, 4‑person, full‑size, premium, and travel models). Each blanket’s serial number can be matched against the recall list on the U.S. Consumer Product Safety Commission (CPSC) website (link to CPSC recall database).

How Consumers Can Verify If They’re Affected

Consumers who own a LifePro sauna blanket are urged to:

1. Check the model and serial number on the blanket’s bottom panel. The serial number is usually an eight‑digit code preceded by “LPSB‑”.
2. Visit the LifePro recall page and enter the serial number to confirm if the blanket is part of the recall.
3. Call LifePro’s dedicated recall hotline at 1‑800‑555‑1234 or email recalls@lifepolfitness.com.
4. Stop using the blanket immediately if the product is listed as recalled.
5. Follow the instructions for a refund or replacement. LifePro will either mail a prepaid return label or schedule a pickup, and the company will cover all shipping costs.

If the blanket is not listed, consumers should still exercise caution, as the defect may appear in newer units that have not yet been identified. The company recommends that all users inspect their blankets for signs of wear—especially cracks, frayed cords, or unusual heat patterns.

Regulatory Response

The FDA’s Office of Consumer Products Safety has been notified of the recall. An FDA spokesperson said the agency will “monitor the situation and ensure that LifePro’s corrective actions are adequate.” Meanwhile, the CPSC has posted the recall on its website and has requested that consumers report any incidents to the agency.

The Howell Fire Department issued a brief statement acknowledging the company’s cooperation with the investigation and urging residents to be vigilant about the condition of any electric heating devices in their homes. “We’re pleased to see the manufacturer taking responsibility and offering a remedy to its customers,” the department said. “We encourage homeowners to read the recall details and act promptly.”

Impact on LifePro Fitness

LifePro Fitness has not yet disclosed the financial impact of the recall. The company’s CEO noted that the recall “will have a measurable effect on our quarterly sales,” but he added that “we remain confident in our commitment to safety and quality.” The recall is part of a broader industry trend, with several other fitness equipment brands recently undergoing similar safety reviews following incidents involving their heating or electrical components.

Analysts predict that the recall could temporarily dampen sales of the company’s fitness line, but a swift, transparent response is likely to mitigate long‑term reputational damage. “Companies that act quickly and transparently usually recover more efficiently than those that delay,” said Dr. Emily Torres, a consumer‑product safety analyst at the University of New Jersey. “The key is clear communication and a solid plan for refunds or replacements.”

Bottom Line

LifePro’s sauna blanket recall underscores the importance of vigilance when using electrically powered home‑fitness equipment. While the blanket remains a convenient way to reap sauna‑style benefits, the manufacturing defect—now identified as a risk factor for overheating—makes it unsafe for use. Consumers are advised to stop using any blanket that appears on the recall list and to contact LifePro for a refund or replacement. For further details, readers can consult the LifePro recall page, the FDA’s recall portal, or the CPSC database, all of which provide comprehensive information about the recalled products and how to act.

By promptly addressing the issue and offering a clear remedy, LifePro demonstrates a commitment to consumer safety. Nonetheless, the incident serves as a reminder that even widely marketed fitness products can harbor hidden risks, and that consumers should always keep an eye on official recall announcements.